Orifice Tubes, Expansion valves & TXV's - Auto A/C Diagnosis & Troubleshooting Help from the world leader in auto A/C information!

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Your best source for complete troubleshooting and diagnosis information on auto A/C systems. Our information provides proper repair, recharge, service and maintenance procedures for all automotive air conditioning systems. Regardless if you have a current CCOT (cycling clutch orifice tube) system or an expansion valve and POA valve system, we've got the information you need. From step-by-step help on retrofitting and recharging to complete A/C compressor or component replacement, our A/C manuals provide you a quick and easy methods that have been proven helpful to everybody from the apprentice to the professional.

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Orifice tubes & TXV's (Expansion Valves)
Auto A/C systems typically use orifice tubes to replace expansion valves. The orifice tube location can easily be spotted by finding the 'dimples' in the line. Usually they are located right at the evaporator inlet.
Here is a real close up look at a typical orifice tube location. This particular application is a 2003 Lincoln Town Car, but almost all orifice tubes can be located by simply finding the 'dimples' on the high side liquid line. Also remember that the orifice tube separates the HIGH PRESSURE Liquid refrigerant coming from the condenser and changes it to LOW PRESSURE Liquid refrigerant entering into the evaporator.

Why different locations for the orifice tubes? Remember that the orifice tube has a 'fixed' opening. That means that it is always allowing refrigerant to pass through into the evaporator because of the difference in pressures between the high and low pressure sides of the system. When the vehicle is turned off, the orifice tube continues to allow refrigerant to flow. That allows the system to 'equalize' (high pressure will always equalize with the low pressure until the pressures are the same).  That 'equalization' of the system causes a 'hissing' sound. That sound could be heard inside the passenger compartment of the vehicle and was a common customer complaint. Therefore, motor vehicle manufactures resolved the problem by moving the orifice tube 'upstream'. They can be located 'midway' between the condenser and evaporator (in-line) or right at the condenser outlet. They still function the same, it's just their location moves.

 

Return to Fast Track Information on Orifice Tubes from autoACsystems.com!

A Close up look at the Orifice Tubes:

What's wrong with these orifice tubes?
How can you help prevent this?
Auto A/C orifice tube photo shows serious restrictions! How can you prevent this from happening? Install an in-line A/C filter from the COOL ZONE! Orifice tubes can easily become restricted with debris that may travel through the system. Restricting the orifice tube immediately restricts the flow of refrigerant. It also limits the flow of refrigerant oil. The oil is required to maintain compressor lubrication. Therefore, orifice tube restrictions can easily cause a catastrophic compressor failure. Auto A/C orifice tube photo shows serious restrictions! How can you prevent this from happening? Install an in-line A/C filter from the COOL ZONE! What causes the debris and contamination? In short, moisture which enters the system mixes with the refrigerant to form acids. Those acids corrode aluminum components. That corrosion moves throughout the system and get caught by the filter screens on the orifice tube. As shown on the left, if takes less than 1/10 of a teaspoon of debris to plug the orifice tube.

How can you prevent this from happening?


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